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High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller

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High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller

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Brand Name : METALIGN

Model Number : DRW

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Continuous Cold Roll Forming Machine for Steel Stud Production with Hydraulic Punching and Cutting

Key words : Stud and track roll forming line/High-speed roll forming/Steel frame construction/H-shaped perforation

Profile : Stud and track

Application : Drywall framing / Partition walls / Ceiling grid systems / Structural framing / Building construction

Material type : Galvanized steel

Material thickness : 0.6-1.2mm

Production speed : 15m/min

Main motor power : 5.5Kw

Forming stations : 17

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 60mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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High-Speed Light Steel Stud Roll Former with Customizable Perforations and Embossing Roller

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • This production line is designed for customers in the construction and steel framing industries. It offers high-speed production with advanced features like hydraulic punching and cutting, ensuring a high-quality, cost-effective solution for producing light steel studs used in building structures.

2. Profile Description

  • The stud profile produced by this line is made from mild steel, typically 0.8mm to 2mm thick, shaped into a C-channel with customizable perforations. It is ideal for applications like drywall framing and structural framing in both residential and commercial buildings.

3. Production Process

  • Manual Decoiler-Guide-Embossing rollers-Roll Former-Straightening-Hydraulic Punching-Hydraulic Cutter
  • The production process starts with a manual decoiler to uncoil the steel. The material is then guided through embossing rollers, where it gets textured for better adhesion with cement. The roll former shapes the steel into the stud profile, followed by straightening. Afterward, the material undergoes hydraulic punching for H-shaped holes and is cut with a hydraulic cutter, maintaining continuous operation without waste.

4. Technical Parameters

Machine Analysis
Decoiler Unwinds steel coil, manually adjusted for material tension control.
Guide Ensures accurate material direction using a hand-wheel with a digital readout for precision.
Embossing Rollers Adds textured bumps to the steel to enhance cement adhesion, improving bonding strength.
Roll Former Forms the steel into a C-channel stud profile with 17 stations, ensuring precise shaping.
Straightening Machine Corrects any material bending, ensuring the profile is consistently straight for accurate forming.
Hydraulic Punching Performs H-shaped perforations on the bottom of the stud profile for enhanced versatility.
Hydraulic Cutter Cuts the stud profile to length without producing waste, ensuring continuous operation.

5. Key Focus

  • Continuous production with no waste due to synchronized punching and cutting.
  • Customizable perforation sizes to fit various construction needs.
  • High-speed operation with precision forming and cutting for quality control.

6. Production Line Components

Machine Name Quantity
Decoiler 1 set
Guide 1 set
Embossing Rollers 1 set
Roll Former 1 set
Straightening Machine 1 set
Hydraulic Punching 1 set
Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 1 set
Out Table 2 sets

7. Customization Options

  • For this stud profile, we offer customization options including:
  • Adjustable perforation patterns (H-shaped holes).
  • Roll former with different station configurations.
  • Embossing roller customization for specific surface textures.
  • Hydraulic punching specifications (different hole sizes and spacing).
  • Custom thickness adjustments for the material (within the range of 0.8-2mm).
  • Ability to customize cutting lengths to suit specific project needs.

Product Tags:

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High Speed Light Steel Stud Roll Former With Customizable Perforations And Embossing Roller Images

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